3D-Printed Ankle Braces Bring Hope for CMT Patients

3D PrintingApril 15, 2025

Imagine walking with a bit more confidence, feeling less pain, and finding your balance—literally. For people living with Charcot-Marie-Tooth (CMT) disease, a new pilot study from New Zealand is sparking excitement with a game-changer: 3D-printed ankle braces. These lightweight, custom-made devices might just be the key to easing foot pain and improving stability, offering a glimpse of a brighter, more mobile future.

The study, published in the Journal of Foot and Ankle Research, followed 10 CMT patients who slipped into these innovative braces for four weeks. The results? Pretty encouraging! Participants stood stronger—literally holding their ground longer in balance tests (9.3 seconds with braces versus 7.5 seconds without). Plus, they reported less foot pain, which is no small feat for those dealing with the daily challenges of CMT.

So, what’s the magic behind these braces? Picture this: a 3D scanner maps out your feet and ankles with precision, creating a brace tailored just for you. Made from thermoplastic nylon and connected to your shoes with a clever nylon cord, these EXO-L UP braces (an adaptation of a design originally created to prevent ankle sprains in athletes) are both sturdy and lightweight. It’s like giving your ankles a personalized hug that says, “I’ve got you.”

But it’s not all smooth sailing yet. While most participants found the braces moderately comfortable (scoring 62.7 out of 100) and were fairly satisfied (73.9 out of 100), there were some hiccups. One patient found the brace too firm around their ankle, and a couple struggled to handle it due to hand dexterity issues—a common CMT symptom. These insights are gold for researchers, who are already thinking about ways to tweak the design, like making it softer for sensitive ankles or easier to manage for those with weaker grip.

Why does this matter? CMT, a neurological condition that affects the nerves controlling movement and sensation, often leads to muscle weakness, foot drop, and wobbly balance. Everyday tasks like walking can feel like a high-stakes adventure. Traditional ankle-foot orthoses (those clunky braces you might be picturing) can help but often come with discomfort or a one-size-fits-all vibe. These 3D-printed braces, though, are like the bespoke suit of the orthotic world—customized, modern, and full of potential.

The researchers are keeping it real, though. This was a small study, and they’re calling for bigger, longer trials to dig deeper into how these braces could transform lives over time. Could they reduce falls? Boost confidence? Maybe even become a go-to for CMT patients worldwide? The possibilities are exciting.

For now, this study is a step forward—pun intended—for the CMT community. If you or someone you know is navigating life with CMT, keep an eye on this space. Talk to your doctor about emerging options like these, and who knows? A custom brace might just help you walk a little taller.

Source: Journal of Foot and Ankle Research, https://onlinelibrary.wiley.com/doi/10.1002/jfa2.70013

Image courtesy : https://onlinelibrary.wiley.com/doi/10.1002/jfa2.70013

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